Production Process

Casting Production Process

Casting production flowchart
From raw materials to finished castings

1. Metal Melting

Raw materials are melted in a medium-frequency induction furnace to produce molten metal that meets the required temperature and quality standards.

Metal melting equipment

2. Chemical Composition Analysis

The molten metal is analysed to verify its chemical composition and ensure that it meets the required specifications before casting.

3. Metal Pouring

The molten metal is poured into prepared sand moulds to form the required casting shape.

4. Solidification and Natural Cooling

The castings are allowed to solidify and cool naturally to achieve a stable internal structure.

5. Mould Removal

After cooling, the sand mould is removed and the gating system and risers are separated from the castings.

6. Surface Finishing

The castings are cleaned by shot blasting and grinding to remove sand, burrs and surface impurities.

7. Heat Treatment

The castings undergo heat treatment to improve mechanical strength and wear resistance.

8. Quality Inspection

Each casting is inspected to ensure that it meets quality requirements before packaging. Products that do not meet the requirements are recycled.

9. Packaging & Delivery

Approved products are packaged, stored and prepared for delivery to customers.

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